RIIPBP301D
Process lime products


Application

This unit describes a participant’s skills and knowledge required to process lime products in Metalliferous Mining.

This unit is appropriate for those working in operational roles.

Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and Industry sectors. Relevant information must be sourced prior to application of the unit.


Elements and Performance Criteria

1. Plan and prepare for lime production operation

1.1. Access, interpret and apply lime products processing documentation and ensure the work activity is compliant

1.2. Obtain, read, interpret, clarify and confirm work requirements

1.3. Select, and check for faults, equipment/tools for work activities

1.4. Select and wear personal protective equipment appropriate for the activity

1.5. Identify and address potential risks, hazards and environmental issues, and implement control measures

1.6. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

1.7. Carry out routine safety checks and equipment pre-start checks

2. Operate crushed limestone feed systems

2.1. Start-up feed systems in sequence using Distributed Control Systems (DCS)

2.2. Monitor feeder plant and equipment and identify, address and/or report faults and malfunctions using DCS

2.3. Interpret and respond to alarms and indicators using DCS

2.4. Monitor and adjust feed rates to meet processing requirements using DCS

2.5. Observe safety procedures when working around feeder plant and equipment

2.6. Perform feeder shutdown procedures and/or isolate equipment in sequence using DCS

2.7. Return limestone feed system to service

3. Conduct lime kiln operations

3.1. Operate, monitor and adjust kiln processing systems and media using DCS

3.2. Monitor performance of burners using DCS and adjust and/or replace burner components

3.3. Operate and adjust discharge tables to meet production requirements

3.4. Monitor and maintain discharged limestone temperature to within specified parameters using DCS

3.5. Observe safety procedures for entering hot kilns

4. Monitor and control discharge of burnt lime to slaking plant storage

4.1. Monitor and control burnt lime conveyor/flow system for clear flow and delivery of burnt lime using DCS

4.2. Monitor and control the temperature of burnt lime to ensure it does not exceed maximum allowable temperature using DCS

4.3. Interpret and respond to alarms and indicators

4.4. Monitor and control crushing plant

4.5. Monitor and control input and discharge of silos

4.6. Monitor and control dust extraction plant and equipment to maintain a safe atmosphere and minimise product loss

4.7. Observe safety procedures when working with burnt limestone

5. Monitor and control milk of lime plant

5.1. Monitor and control the process stream through the milk of lime plant

5.2. Interpret and respond to alarms and indicators

5.3. Control slaking plant operation

5.4. Monitor and adjust milk of lime density to meet specification

5.5. Monitor and control pumping of milk of lime

5.6. Observe safety procedures when working with radiation devices

Evidence of Performance

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies applicable documentation, policies and procedures

implements requirements, procedures and techniques for the safe, effective and efficient completion processing of lime products, including:

identifying the processed required for the distributed control system (DCS)

identifying and diagnose faults

selecting and using the required hand and power tools

handling dangerous materials

working in confined spaces

read/listen and interpret instrumentation, indicators and alarms

operating lift equipment (manual, cranes and loads)

works effectively with others to undertake and complete the processing of lime products that meets all of the required outcomes including:

using a range of communications techniques and equipment to convey information to others

maintaining written and verbal reporting requirements and procedures

communicating to confirm work/plans/specifications

demonstrates completion of processing lime products that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

operating feed system including:

starting up the feed system in sequence

monitoring feeder plant and equipment

performing feeder shutdown procedures

performing lime kiln operations including:

monitoring and adjusting kiln processing systems and media

adjusting and/or replacing burner components

monitoring and controlling milk of lime plant including:

the process stream

adjusting the density

control pumping


Evidence of Knowledge

The candidate must demonstrate knowledge in processing lime products through:

applying legislative, organisation and site requirements and procedures for:

risk assessment and management

statutory compliance

work health and safety

complying with breakdown procedures

applying equipment safety requirements

complying with emergency procedures

complying environmental procedures

applying hazardous goods procedures and consequences of spills and hazardous goods

complying with WHS procedures

applying isolation procedures

identifying and handling dangerous materials

reading and interpreting instrumentation

interpreting instructions and reports

identifying and diagnosing faults

using lift (manual, cranes and loads)

maintaining records

applying safe work practices

identifying and using hand and power tools

working in confined spaces

applying properties and composition of limestone

using storage methods and capacities

applying safety considerations with hot limestone

complying with dust extraction systems and plant

maintaining feed systems, plant and equipment

using kiln/calcining processes, plant and equipment

complying slaking processes, plant and equipment

identifying equipment limitations and operating parameters

identifying repair requirements

using technical data (basic)

applying operational procedures and checks

applying quality monitoring and control


Assessment Conditions

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level


Foundation Skills

Foundation skills essential to performance are explicit in the performance criteria of this unit. Further information is available in the Resources and Infrastructure Industry Training Package Companion Volume.


Sectors

Metalliferous Mining